Engineering + master craftsmanship for precast concrete

Steel moldsmanufacturedeconomically

Ready-to-use steel and hybrid molds for precast concrete plants—developed to reduce mold costs, shorten lead times and reliably deliver production-ready quality.

01

Engineering first

The component, production route and economical solution are translated into a clear mold concept.

02

The steel mold at the core

3D printing, timber CNC, kits or data sets serve the better route to the production mold.

03

Master craftsmanship

Metal fabrication, assembly and detailed work are carried out by experienced craftspeople.

04

Pragmatically scalable

From a rapid prototype to a robust production mold for recurring components.

Services

Steel molds at the core. Digital manufacturing as a lever.

Our main products are ready-to-use steel and hybrid molds for precast concrete plants. We use 3D printing, CNC timber molds, kits and manufacturing data where they improve design, cost or throughput time.

Technical illustration of engineering and design

Engineering & design

Component logic, mold separation, production route and data are clarified before manufacturing.

Technical illustration of a 3D-printed prototype

3D printing & prototypes

Rapid models, auxiliary parts and test pieces for variants, coordination and trials.

Technical illustration of a CNC-machined timber mold

CNC timber molds

Machined timber molds for early variants, one-off components or economical small series.

Technical illustration of a mold kit

Kits

Prepared mold elements when assembly or further processing at the plant is the practical route.

Technical illustration of manufacturing data

Manufacturing data

Data sets for local production, for example on your own CNC router or panel router.

Technical illustration of recesses

Recesses & cast-in items

Recesses, openings, radii and connection details accurately represented in the mold.

Process

From component to the right manufacturing solution.

  1. 1

    Upload data

    A drawing, photo, 3D model or short description of the precast component.

  2. 2

    Select the mold route

    We assess whether a steel mold, hybrid mold or prepared manufacturing data is economical.

  3. 3

    Prepare the data

    Design, milling data, print data or manufacturing documentation is prepared.

  4. 4

    Manufacture or hand over

    Depending on the order, we produce steel molds, hybrid molds, kits, timber molds or manufacturing data.

  5. 5

    Start production

    The solution is manufactured locally, assembled or delivered ready for use.

The team behind CMS / Why CMS?

Mechanical engineering, digital manufacturing
and master craftsmanship create a new route in mold making.

CMS is neither a conventional workshop nor a pure design office. The partnership combines industrial 3D-printing and mechanical-engineering experience with digital mold development, metal fabrication, formwork construction, assembly and practical workshop expertise.

Engineering mastery

Kühling&Kühling

Mechanical engineering, digital design, 3D printing and CNC-ready manufacturing data. The team develops its own 3D-printing technology and translates complex components into scalable, manufacturable solutions.

kuehlingkuehling.de
Craft mastery

Schmiede & Metallbau Schrader

Traditional blacksmithing, metal fabrication, welding, assembly and a trained eye for quality and efficiency. Experience from high-quality individual projects provides the ability to handle very different sizes, series and special cases reliably.

schmiedeschrader.com

Why this is effective

Many mold projects lose money in the handovers between design, material, production route, assembly and later use. CMS considers this chain as a whole—from the first data set to the mold that works reliably in the precast plant.

Why it remains pragmatic

We support precast plants as a fast, reliable specialist supplier. Scalable design, flexible production routes and experience with special components allow us to start small, respond quickly and, when required, grow into robust series-production solutions.

References / project examples / economics

Up to 40% lower costs than conventional manufacturing.

Put us to the test
The leverage comes from better engineering.

The cost advantage does not come from cheaper labor, but from optimized design and manufacturing: less grinding, fewer manual adjustments, less rework and greater reuse of data, mold parts and process knowledge. Even with full steel molds, the manufacturing route itself can often deliver the advantage.

  • Highly optimized design instead of unnecessary steel, machining and assembly time.
  • Scalable manufacturing: data set, 3D printing, CNC timber mold, kit, hybrid or steel mold.
  • Fast response from an established specialist team instead of long coordination chains.
  • Experience with special molds, small series and high-quality individual projects.
Challenge CMS

Send us a component, a drawing or your current manufacturing route. We will show where design, material or process can be made more economical.

Savings depend on the project and on the component, quantity, internal effort, manufacturing route and required service life.
Jan Schrader grinding a large steel mold in the workshop

Manufacturing directly on the mold

Hands-on workshop work on a large steel body: inspecting, grinding, adjusting and improving it with production in mind.

Steel mold in a workshop manufacturing environment

Steel molds at workshop scale

Large mold bodies, structural steelwork and workshop practice in a robust manufacturing setup.

Open steel mold components showing internal structure and support surfaces

Mold logic under construction

Internal structure, supports and component geometry are considered so that the mold works repeatably in the precast plant.

Detail of a welded steel mold structure with bolted connections

Details, connections and adjustment elements

Welded components, bolted connections and adjustable elements as the basis for precise custom molds.

Project enquiry

Upload a drawing or 3D model.

We assess how it can become an economical steel or hybrid mold—and whether 3D printing, CNC timber, a kit or manufacturing data can improve the route.

Instant quotation route in preparation

The aim is a simple process: upload a file, assess the component and receive a reliable initial assessment or quotation more quickly.

Contact
+49 (0) 172 93 23 567
info@concretemoldsystems.com
Location
Harderkamp 4a, workshop at the Bauhof, 24620 Bönebüttel, Germany

File attachment: the drawing, photo or model is transmitted with the enquiry. Maximum 15 MB.

Please note: your enquiry is transmitted to Jan Schrader and Kühling GmbH. Both parties may view your details to assess your project technically and determine the appropriate handling.